Gayur Pack
Gayur Pack factory floor
Polypropylene Packaging Manufacturer

ENGINEERED

FOR INDUSTRY.

High-capacity polypropylene woven bags for cement, construction, food, and chemical industries — built with Starlinger Austrian technology, manufactured in Dushanbe, Tajikistan.

100,000,000+BAGS / YEAR
400+SPECIALISTS
STARLINGERTECHNOLOGY (AUSTRIA)
EST. 2019DUSHANBE, TAJIKISTAN
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By The Numbers
7
0
Production Lines
Starlinger Austrian equipment
80
0%
Internal Supply
Serving Gayur Group cement operations
6
0
Print Colours
Max colours per bag
3
0–6
Weeks Lead Time
Standard order turnaround
What We Manufacture

PACKAGING FOR
EVERY INDUSTRY.

All bags are produced end-to-end at our Dushanbe facility — from raw polypropylene pellet to finished, printed, palletised product. Custom dimensions, materials, and branding on every order.

CEMENT · CONSTRUCTION

CEMENT BAGS

Valve PP Bag — Heavy Duty

Heavy-duty valve bags engineered for bulk cement packaging. Constructed from high-tenacity PP woven fabric, UV-stabilised for outdoor storage, and fitted with a self-sealing paper/PE valve for dust-free filling.

Portland cementRapid-set compoundsBlended cementMasonry mix
Capacity
50 kg
Dimensions
63 × 50 cm
Valve / Closure
15 cm self-sealing
Fabric weight
90–110 g/m²
Material
PP Woven / BOPP Laminated

Key Features

  • UV-stabilised for outdoor storage
  • Dust-free self-sealing valve
  • High tensile & tear resistance
  • Moisture-resistant BOPP lamination
  • PE inner liner available

PLASTER · DRY MIX

PLASTER & DRY MIX

Valve PP Bag — Fine Material

Engineered for gypsum plaster, tile adhesives, putty, and fine dry-mix materials. Tight weave minimises particle leakage; BOPP laminated exterior provides tear resistance and premium printability.

Gypsum plasterWall puttySkim coatRenderTile adhesive
Capacity
30 kg
Dimensions
60 × 40 cm
Valve / Closure
15 cm paper/PE
Fabric weight
80–100 g/m²
Material
PP Woven + BOPP Lamination

Key Features

  • Tight weave — minimal dust leakage
  • BOPP laminated for vibrant 6-colour print
  • Smooth surface for clean stacking
  • Optional PE liner for moisture-sensitive mixes
  • Consistent dimensional accuracy batch-to-batch

TILE · GROUT · ADHESIVE

TILE ADHESIVE BAGS

Valve PP Bag — Precision Seal

Precision-sized for tile adhesives, grout, and floor levelling compounds. Tight valve engineering prevents product loss during transport and on-site handling. Stiff-side gusset geometry ensures clean pallet stacking.

Tile adhesiveGroutFloor levellerWaterproofing slurry
Capacity
25 kg
Dimensions
50 × 35 cm
Valve / Closure
15 cm precision seal
Fabric weight
80–100 g/m²
Material
PP Woven / BOPP Laminated

Key Features

  • Precision valve seal — zero leakage
  • Clean pallet stacking geometry
  • Robust corner welds under load
  • Compatible with FFS filling lines
  • High-clarity BOPP for sharp brand presentation

FOOD · CHEMICAL · AGRI

FOOD & CHEMICAL BAGS

Open-Mouth / Valve PP Bag

Food-grade virgin polypropylene bags for flour, sugar, animal feed, fertilisers, and chemical granules. 100% virgin PP — no recycled content. Hygienic, odour-neutral, and EU & EAC food-contact compliant.

Wheat flourSugarAnimal feedFertiliserChemical granules
Capacity
25–50 kg
Dimensions
50 × 40 cm (customisable)
Valve / Closure
Open-mouth or valve
Fabric weight
70–100 g/m²
Material
Virgin PP / BOPP Laminated

Key Features

  • 100% virgin PP — no recycled content
  • EU & EAC food-contact compliant
  • Odour-neutral & hygienic
  • UV-stabilised option for outdoor storage
  • Open-mouth, valve, or FFS tubular formats

Standard Capabilities — All Products

Print colours
Up to 6
Lamination
BOPP matte / gloss
Inner liner
PE liner available
Certification
EAC & EU food-grade
Minimum order
10 000 bags
Lead time
3–6 weeks
Request a Quote
From Polymer to Product

6 STAGES OF
PRECISION.

Every bag passes through a fully integrated production cycle — from raw polymer granulate to finished, printed, and palletised packaging — without leaving the factory floor.

01
StarEX 1600S
StarEX 1600S

Extrusion

Raw polypropylene pellets are melted and extruded into flat tapes — the foundation of every woven bag. UV stabilisers and colour concentrates are blended at this stage.

02
Alpha 6.0
Alpha 6.0

Weaving

Tapes are loaded onto high-speed circular looms that interlace them into a continuous tubular fabric. The weave density determines bag strength and porosity.

03
LamiTEC LX
LamiTEC LX

Lamination

A thin PP or BOPP film is hot-laminated onto the woven fabric, creating a smooth, printable surface and adding moisture resistance.

04
DynaFLEX DX6
DynaFLEX DX6

Printing

Up to 6 colours are printed roll-to-roll directly onto the laminated surface with high registration accuracy, enabling crisp brand graphics and product information.

05
SlitTEC 700 + Ad*StarKON SX
SlitTEC 700 + Ad*StarKON SX

Conversion

Fabric is slit, folded, bottom-sealed, and valve-fitted on the AD*STAR conversion line — transforming continuous tube into individual finished bags.

06
BaleTEC 1200
BaleTEC 1200

Packaging

Finished bags are counted, compressed into bales or stacked on pallets by the hydraulic baling press, and strapped for compact, efficient transport.

Gayur Pack production facility
Park of Innovative Technologies
Dushanbe, Tajikistan
Technology

AUSTRIAN PRECISION.
CENTRAL ASIAN SCALE.

Since the 1970s, Starlinger has been the global benchmark for polypropylene woven bag technology. Gayur Pack operates a full suite of 7 Starlinger production lines — covering every stage from raw tape to finished bag.

StarEX 1600STape Extrusion Line
Alpha 6.0Circular Looms
LamiTEC LXLamination Line
DynaFLEX DX66-Colour Print Line
SlitTEC 700Slitting Line
Ad*StarKON SXBag Assembly Line
BaleTEC 1200Hydraulic Baling Press
On-Site Quality Control Laboratory
Every production batch is tested in the factory's own QC lab before dispatch. No bag leaves the facility without laboratory sign-off.
Why Gayur Pack

BUILT FOR
B2B SCALE.

01

Austrian Technology

A complete set of 7 Starlinger machines — the global leader in polypropylene bag production since the 1970s. Zero compromise on equipment quality.

02

100+ Million Bags / Year

One of Central Asia's highest-capacity PP bag facilities. Whether you need 10,000 or 10 million bags — the infrastructure is ready.

03

On-Site QC Laboratory

Every batch is tested before shipping. Our in-house lab ensures consistent tensile strength, valve integrity, and print quality across all runs.

04

Full-Cycle Production

Polymer granulate arrives. Finished, printed, palletised bags leave. The entire process happens under one roof, eliminating supply chain risk.

Partners & Suppliers
Starlinger
SIBUR
Gayur Group
Tajcem
Toyo Ink Co. Ltd
Huaxin
UZ-Kor Gas Chemical
Yokut
Factory floor
Get In Touch

READY TO
DISCUSS
PACKAGING?

Whether you need standard industrial runs or fully custom packaging — our team is ready to spec, quote, and deliver. Minimum orders and export logistics available.